With the increasing demand in the LED lighting market, LED lighting enterprises with traditional manual or semi-automatic production modes will face bottlenecks in manufacturing cost and quality consistency, and automation, scale, and standardization to achieve lean production and reduce costs will become LED lighting. The key to success in the future.
In the traditional LED lamp assembly process, nearly 20 processes, such as welding of various kits, power supply components, and finished product packaging, are manually completed manually, which takes a lot of time and seriously restricts the improvement of the production capacity of LED lamps.
“In order to ensure product quality and traceability, our equipment can monitor various parameters in the production process in real time.†Zhao Hongbo, general manager of Optoelectronic Instrumentation Division, said that they have mass-produced fully automated 1.5K production line to realize the month. Production of more than 900,000 bulbs, saving overall labor costs.
(Zhong Hongbo, General Manager of Optoelectronic Instrumentation Division)
Zhongwei Optoelectronic LED Lighting Intelligent Automated Manufacturing System utilizes six independent core technologies: high-speed precision electronic measurement technology, intelligent automation control technology, precision mechanical technology, machine vision technology, optical color and electric comprehensive testing technology, computer information software technology. The monthly production capacity is more than 900,000 (LED bulbs), only 6-8 people need to work.
Zhao Hongbo introduced that compared with the traditional manual production mode, the intelligent automatic manufacturing system of LED lamps using Zhongwei Optoelectronics can save more than 150 people and reduce the consumption of raw materials, saving nearly 6 million yuan for the company in one year.
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